This project is the second project to be implemented under the Water Charity Ferro-Cement
Tanks for the Dominican Republic and Haiti Program. It calls for the construction of a 15,000 liter ferro-cement tank for water storage to serve the communities of El Brison and Las Batatas Arriba, Dominican Republic.
The project is under the direction of Peace Corps Volunteer and Engineer Duncan Peabody, as part of a larger plan for a comprehensive water system for the two communities.
El Brison and Las Batatas Arriba, are located high in the Cordillera Septentrional in the north of the Dominican Republic. They have neither running water nor electricity, and access to the communities is difficult or impossible by automobile depending on the weather conditions. As a result the communities have been largely neglected and remain completely without infrastructure, apart from a one-room elementary school.
Duncan is working on an overall project for the construction of a gravity-fed water system with a spring catchment to provide drinking water to 49 homes. The water system will be complemented by the formation of a community water board to govern the water system, and health and hygiene promoters to teach the community how to use the water to improve their well. Work has already begun on the tubeline.
The system is designed to serve the current population of 205 people, plus expected expansion. The source flow rate will be 3.5 gallons/minute, with water availability at 25 gallons/person/day.
A significant part of the overall project is the construction of a ferro-cement tank. The tank will store water during off hours so that during peak water demand there will always be water available in the pipeline.
Project funds will be used to purchase materials, including rebar, wire mesh, cement, sand, gravel, wire, aluminum lids, plywood, tarp, paint and plumbing fixtures.
As part of the overall program, the construction of this tank will include the training of several Haitians who, after completion of training, will go to Haiti to build at least 8 additional tanks. As part of the agreement for receiving training these workers will capacitate more workers in Haiti to continue to build these tanks, which are in high demand during the current crisis.
Most of the labor will be volunteer labor, with the exception that the trainees will receive small stipends.
The construction of this tank will take 5 days to complete, and is already underway.
This project has now been fully funded through the generous donation of Santevia
Water Systems as part of their Santevia Gives Back
Program, together with the matching funds provided by Six
Senses Resorts & Spas.
Any additional donations using the Donate button below will be
allocated to the construction of water storage tanks in the
Dominican Republic and Haiti.
This project has been completed. To read about the conclusion of this project, CLICK HERE.
This project has been completed under the direction of Peace Corps Volunteer Duncan Peabody. To read about the beginning of this project, CLICK
HERE.
This project to build a ferro-cement tank for storage was the second to be implemented under Water Charity’s Ferro-Cement Tanks for the Dominican Republic and Haiti Program.
Duncan reports:
Work was recently completed on the 15,000 liter ferro-cement tank in the rural community of El Brison in the Dominican Republic. The tank will serve as the main storage tank for a water system that is being constructed to serve 45 homes in the village.
The construction was also the second of three ferro-cement tank trainings in which three Haitian masons are being trained in the design and construction of this technology. The three Haitian workers will then go to Haiti where they will build more tanks and capacitate more masons in the country.
As this is the second tank in the training process the Haitian workers were put in charge of the actual construction with the Peace Corps volunteer and a master of construction overseeing their work.
Work brigades, each with eight men from the community of El Brison, worked each day to support the masons in their work. They helped with mixing the mortar, transporting materials, etc. Because El Brison is a very remote village with very little access, all of the materials had to be transported to the work site with mules.
Duncan reports on the process:
The ferro-cement tank construction is a five day process. On the first day the plumbing is placed and the floor is poured. This is the only day in which concrete (the cement mix contains gravel) was used on the tank. The floor is about 10cm thick and has 3/8” rebar inside it.
On the second day a cage is constructed of a mesh of soldered ¼” rebar covered on either side by chicken wire. The cage is constructed in a long 10 meter piece and then placed on the floor in the shape that the tank will take. The cage is wrapped tightly on the outside by tarps. Then a cement and sand mortar is applied to the space between the two layers of chicken wire. This first layer of mortar is about 3 cm thick.
On the third day a second and third layer is applied to the inside and the outside of the first layer to cover the chicken wire which is still exposed. By this time the walls are almost at their full thickness of about 6 cm and are very sturdy.
A plaster coat is applied to the inside of the tank on the walls and the floor on the fourth day. The plaster coat contains a cement additive called Sika which makes it impermeable to water. This coat is extremely important for the tank to function correctly.
The roof is constructed on the final day of the tank construction. A support structure is built using wood beams and plywood. As soon as the structure is in place the tank can begin to be filled so that the floor and walls cure correctly. The tank will never be left without water in it after this point, except for a yearly cleaning. The roof is poured on top of this structure and left to dry for about a week. After a week the tank is entered through a door on top and the wood structure is deconstructed and removed from inside the tank.
Duncan comments on the technology:
The ferro-cement tank has several advantages over a cement block tank of equal size. Because the walls are only about 6cm thick the tank uses significantly less materials. This cuts costs by nearly one half and makes transporting the materials to difficult locations much easier.
Despite using less materials, the tank is structurally superior to a block tank because it is round. Block tanks generally leak from their corners. Furthermore the mesh cage that holds the cement makes the walls flexible so that they are much less susceptible to breaking in the case of seismic activity. For all of these reasons we are trying to spread this technology to Haiti where water is such a dire need at this time.
We again wish to thank Santevia Water Systems and Six Senses Resorts & Spas for providing the funding for this project.